TPA has developed, over the years, various types of systems and equipment for the construction, assembly and handling phases of turbine rotors and stators.
ROTORS
• Vertical (TIG) and horizontal (SAW) welding stations for rotors •
• Carriages to support and position rotors •
• Horizontal hydrostatic supports •
• Bending machine for rotors copper bars •
• Joining system of caps •
STATOR
• Staking tower •
• Handling system for stator metal sheet •
VERTICAL TIG WELDING STATION FOR ROTORS
- 350 ton
- 200 ton
- 150 ton
- 100 ton
HORIZONTAL SAW WELDING STATION FOR ROTORS
- 350 ton
- 200 ton
- 150 ton
MECHANICAL AND HYDRAULIC CARRIAGES TO SUPPORT AND POSITION ROTOR
Capacity up to 60 ton
HYDROSTATIC AND MECHANICAL TURNTABLE
- Turntables with different diameters and capacity (100 ÷ 350 ton)
- These tables have a motorized system to adjust the position of the piece (x/y axes with a stroke of ± 25 mm)
HYDROSTATIC SUPPORT
Hydrostatic supports with a capacity of 100 ton each, vertical, longitudinal and angular compensation.
COPPER BAR BENDING MACHINE FOR ROTORS
Automatic machine to bend and cut copper bars.
JOINING SYSTEM OF CAPS ON THE ROTOR.
TPA makes two types of this equipment:
- fixed installation
- transportable
STAKING TOWER
- Equipment able to work with stator in configuration with or without case.
- Flatness force 450 ton
- Pressing force 1200 ton
HANDLING SYSTEM FOR GENERATOR METAL PLATES
Pneumatic system to load/unload metal sheet
HANDLING SYSTEM FOR GENERATORS
Pneumatic and easily adaptable system (capacity up to 250 ton)
FRICTION STIR WELDING
Tank composition and welding system
MECHANICAL
DESIGN
STRUCTURAL CALCULATIONS –
FEA
RAPID PROTOTYPING –
3D PRINTING
MACHINING OF
MECHANICAL PARTS
QUALITY CONTROL –
LASER TRACKER
LASER SCANNER
ASSEMBLY
AND INSTALLATION
AFTER SALE
ASSISTANCE
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