Design and construction of energy sector plants

energy sector TPA Brianza

TPA has developed, over the years, various types of systems and equipment for the construction, assembly and handling phases of turbine rotors and stators.

ROTORS

Vertical (TIG) and horizontal (SAW) welding stations for rotors
• Carriages to support and position rotors •
• Horizontal hydrostatic supports •
• Bending machine for rotors copper bars •
• Joining system of caps •

STATOR

Staking tower
Handling system for stator metal sheet

VERTICAL TIG WELDING STATION FOR ROTORS

  • 350 ton
  • 200 ton
  • 150 ton
  • 100 ton

HORIZONTAL SAW WELDING STATION FOR ROTORS

  • 350 ton
  • 200 ton
  • 150 ton

MECHANICAL AND HYDRAULIC CARRIAGES TO SUPPORT AND POSITION ROTOR

Capacity up to 60 ton

HYDROSTATIC AND MECHANICAL TURNTABLE

  • Turntables with different diameters and capacity (100 ÷ 350 ton)
  • These tables have a motorized system to adjust the position of the piece (x/y axes with a stroke of ± 25 mm)
lunettes

HYDROSTATIC SUPPORT

Hydrostatic supports with a capacity of 100 ton each, vertical, longitudinal and angular compensation.

 

shaping barre

COPPER BAR BENDING MACHINE FOR ROTORS

Automatic machine to bend and cut copper bars.

shrink hoods

JOINING SYSTEM OF CAPS ON THE ROTOR.

TPA makes two types of this equipment:

  • fixed installation
  • transportable
packaging machine-stators

STAKING TOWER

  • Equipment able to work with stator in configuration with or without case.
  • Flatness force 450 ton
  • Pressing force 1200 ton
handling laminations

HANDLING SYSTEM FOR GENERATOR METAL PLATES

Pneumatic system to load/unload metal sheet

handling generators

HANDLING SYSTEM FOR GENERATORS

Pneumatic and easily adaptable system (capacity up to 250 ton)

TPA Brianza vertical welding station

FRICTION STIR WELDING

Tank composition and welding system

TPA Process

FLEXIBLE MULTIPLE KNOW-HOW

design with 3d software

MECHANICAL
DESIGN

structural calculations fea

STRUCTURAL CALCULATIONS –
FEA

project prototyping with 3d printers

RAPID PROTOTYPING –
3D PRINTING

building components

MACHINING OF
MECHANICAL PARTS

controllo qualità con attrezzatura laser tracker

QUALITY CONTROL –
LASER TRACKER

quality control with laser tracker equipment

ASSEMBLY
AND INSTALLATION

after sales assistance

AFTER SALE
ASSISTANCE

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